BatchMaster Software Pvt. Ltd

BatchMaster ERP for Fuel & Lubricants

Challenges to Overcome

Rising global demand, volatile prices, increasingly stringent environmental regulations, meeting modern-day requirements of good quality grease, synthetic lubricants etc. puts enormous pressure on fuel and lubricants manufacturers. It demands tight control over processes and data flow, ensuring appropriate changes to formulas and procedures for monitoring viscosity, viscosity index, resistance to corrosion and oxidation, aging or contamination, etc., is crucial to regulate quality. Optimizing processes on operating sites of kerosene, compressed natural gas (CNG), and engine oils, and industrial lubricants is the key to overcome the setbacks due to hair-line thin profit margins.

Solution

BatchMaster ERP is one-stop solution that streamlines operations, manages hundreds and thousands of formulas, helps modify or substitute a chemical in formula along with securing the original formula, and assures adherence to workplace safety standards. With excellent planning and dashboards for detailed reports, the software offers real-time status, demand, supply and all other information at your fingertips. Replacing error-prone manual processes to system-operated finance and accounting, it speeds up cash-to-cash process. Moreover, greener and cost effective substitutes can be worked upon in laboratory without all the tedious calculations to achieve targeted physical properties and cost.

Key Features

  • Formula design based on physical properties analysis like viscosity and density
  • Formula security to support Intellectual Property Rights (IPRs)
  • Supports API, OSHA, GHS, EPA, ISO, compliance requirements
  • HAZMAT bills of lading, VOC, and SARA reporting
  • Automatic SDS and label generation
  • HMIS support for safety of workers
  • Containerization for liquids, and semi-solid lubricants
  • Bi-directional lot traceability
  • Vendor approval and management
  • Stability testing
  • Non-Conformance and CAPA
  • Complete traceability and costing of by and co-products
  • Customized COA (Certificate of Analysis) reports
  • Separate costing of formula and packaging materials
  • New product development and its costing
  • Warehouse management and real-time tracking of inventory movement
  • Material substitution for additives and emulsifying agents
  • Supports multiple units of measure
  • Make-To-Stock and Make-To-Order operations
  • Material Production Scheduling (MPS) & Material Requirement Panning (MRP) for optimum raw material procurement and order processing

Benefits

  • Increased operational efficiency
  • Maximized asset uptime
  • Optimized parts utilization to assure uninterrupted production flow
  • Avoids unplanned shutdowns due to crude oil or ingredient chemicals shortage.
  • Effectively helps to meet regulatory requirements
  • Re-formulation based on potency and physical properties
  • Real-time information for pro-active decision making
  • Assure 'greener' products

Cloud Deployment Available

Give your small, mid-size, or large-scale businesses the power of our ‘Cloud ERP’ solutions, and enjoy the benefits of leveraging the cloud.

Happy Customers

Emilia Clarke
Doug Miller
Manager Laboratory (Product Development)
"I'm sold on BatchMaster Enterprise. It's a robust application and it works. BatchMaster Enterprise is the foundation for all the important decision-making for all our users to assure quality, ensure compliance, control costs and increase throughput."
Emilia Clarke
Richard Northcote
Controller & Operations Manager
"We are documenting all our testing in BatchMaster and this helps us in two ways. First we ensure that purchased materials can’t be used until they have passed quality control and, secondly, we now have historical information available online so we can examine trends and evaluate supplier performance."

See BatchMaster ERP in Action

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About us

BatchMaster Software is one of the market leaders in offering enterprise software solutions for the process manufacturing industries. With an in-depth industry analysis, gained through a vast industry experience with over 2000 implementations worldwide, we clearly understand the unique industry challenges. BatchMaster offers ERP solutions that are apt to support industry specific operations and handles critical processes of the micro-verticals. Process manufacturing companies around the globe have come to rely upon BatchMaster® to manage nearly every aspect of their manufacturing distribution, finance & accounting, Quality Control, Compliance and HR- related operations. With headquarter in Laguna Hills, BatchMaster has its offices in New Jersey, India and New Zealand.
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