BatchMaster Software Pvt. Ltd

BatchMaster ERP for Agrochemicals

Challenges to Overcome

Keeping prices low, patent registrations/re-registrations, managing third-party suppliers, coping up with geopolitical tariffs, satisfying increasing market demands, handling toxic dispersions, and ensuring environmental and ecological safety are the few roadblocks in the success journey of agrochemical manufacturers. The complexity of these challenges becomes more complex with less or no visibility and traceability of the processes – be it production or packaging.

Solution

BatchMaster ERP for Agrochemicals is the next-generation enterprise solution designed to optimize the production of agrochemicals - such as fertilizers, pesticides, herbicides, insecticides, fungicides, rodenticides, etc. Supporting all processes from milling, dispersing, dissolving, and emulsification of the ingredients of the final product, BatchMaster ERP ideally suits the industry and enhances versatile formula development, costing, R&D, co-and by-products planning, production scheduling, meeting industry standards and regulatory compliance, quality control, lot tractability, etc.

Key Features

  • Raw material planning and procurement
  • Supplier / vendor management and qualification
  • Production to packaging support
  • Easy material substitutions
  • Multiple packaging of same formulation
  • Separate granular costing of formula and packaging material
  • 'What-if' analysis and various costing methods for increased margins
  • Meets OECD, ECPA, OSHA, FDA, REACH, DOT guidelines
  • Quality Control (QC) with sampling plan, stability testing
  • Inventory management: Classification of inventory as starting materials, by-products, intermediates, reagents, ligands, catalyst, impurities, etc.
  • Streamlined production with Batch Entry, Ticket, substitution, scaling, partial and full close
  • Formulation: Complete formula security with audit trail and approval workflow
  • Batch monitoring activities by inspection plan
  • Electronic execution of SOP’s by inspection checklist
  • Dedicated module to handle all complaints, returns and recalls
  • Safe handling of materials with SDS for safety of employees and transportation
  • Electronic Batch Ticket, Electronic Weigh Sheet and Manufacturing Batch Record (MBR)
  • Corrective and Preventive Action (CAPA) & Non-conformance (NC)
  • Shelf life / expiration support
  • Bi-directional lot traceability
  • Mobile warehousing: Employment of handheld RF devices to execute material movement and adjustments within one or more facilities
  • Efficient and precise production planning
  • Waste handling and disposal

Benefits

  • Assured formula secrecy & security
  • Optimized production runs, less maintenance, and integrated reporting
  • Monitor and control spills, emissions, exposures, and releases
  • Informed decision-making
  • Reduction in potential human error
  • Keeps industry compliant with health, safety, and regulatory requirements
  • Supports assessing risk of certain chemicals
  • Helps in maintaining just-in-time inventory
  • Better management of product lifecycles and anticipation of future demands

Cloud Deployment Available

Give your small, mid-size, or large-scale businesses the power of our ‘Cloud ERP’ solutions, and enjoy the benefits of leveraging the cloud.

See BatchMaster ERP in Action

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Happy Customers

Emilia Clarke
Doug Miller
Manager Laboratory (Product Development)
"I'm sold on BatchMaster Enterprise. It's a robust application and it works. BatchMaster Enterprise is the foundation for all the important decision-making for all our users to assure quality, ensure compliance, control costs and increase throughput."
Emilia Clarke
Richard Northcote
Controller & Operations Manager
"We are documenting all our testing in BatchMaster and this helps us in two ways. First we ensure that purchased materials can’t be used until they have passed quality control and, secondly, we now have historical information available online so we can examine trends and evaluate supplier performance."
Looking to find best solution for your business?

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About us

BatchMaster Software is one of the market leaders in offering enterprise software solutions for the process manufacturing industries. With an in-depth industry analysis, gained through a vast industry experience with over 2000 implementations worldwide, we clearly understand the unique industry challenges. BatchMaster offers ERP solutions that are apt to support industry specific operations and handles critical processes of the micro-verticals. Process manufacturing companies around the globe have come to rely upon BatchMaster® to manage nearly every aspect of their manufacturing distribution, finance & accounting, Quality Control, Compliance and HR- related operations. With headquarter in Laguna Hills, BatchMaster has its offices in New Jersey, India and New Zealand.
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