BatchMaster Software Pvt. Ltd

BatchMaster ERP for Powder Coatings

Major Challenges Faced by Powder Coatings Industry

The powder coatings manufacturing industry has been grappling with multiple challenges, namely dealing with the stringent environmental regulations, growing consumer awareness about the harmful effects of VOCs, and shifting focus towards eco-friendly coatings, among others. There are also issues pertaining to supply-chain management, rising cost of energy and raw materials, changing technology, constant need for innovation and introduction of new products, increased competition, and accurate demand forecasting, etc. These challenges make it imperative for the powder coatings manufacturers to opt an ERP custom-built for them.

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How does ERP help in Powder Coatings Industry?

Designed to ensure accurate and compliant color matching, BatchMaster ERP for Powder Coatings helps reduce costs, bring innovative products faster to the market, and cover the entire production process from premix, extrusion, grinding, to packaging. With it, powder coatings manufacturers can streamline the complete value chain while applying quality checks and assure viscosity, particle size distribution, reactivity, hardening, gloss, color, metamerism, etc. Greater inventory control, care of storage conditions, maintaining properties of all raw materials, and flexibility to pack in multiple sizes are some other attributes of BatchMaster ERP for Powder Coatings.

Key Features of Powder Coatings Manufacturing ERP System

  • Manage multiple formulations with security with revision controls
  • R&D for creating better chemicals
  • Co-ordinate make-to-order with make-to-stock to supply product in short notice
  • Forecast demand to meet seasonal and unexpected demands
  • Asset utilization to keep machines running 24x7
  • Allows managing multiple processes simultaneously
  • Efficient inventory management and product handling
  • Easy reformulation options for product development
  • Separate formula and product costing
  • Waste management system to manage and dispose hazardous elements eliminated during the production process
  • Lot potency calculation support
  • Sample and quotation management
  • GHS compliant SDS reports & labels
  • HAZMAT bills of lading, VOC, PVC & SARA reporting
  • Bi-directional lot traceability
  • Vendor qualification and management
  • Quality Control as per cGMP guidelines
  • Non-Conformance and CAPA
  • Complete tracking and accountability of disposed by-products
  • Customizable COA (Certificate of Analysis) reports
  • Warehouse management
  • Shelf life/Expiration dates
  • Supports multiple units of measure to shift between
  • Containerization
  • Robust planning
  • HMIS/WHMIS support

Benefits of BatchMaster ERP for Powder Coatings Manufacturing

  • Seamless integration with the operational flow
  • Business efficiency
  • Cost control through reduced wastage, and optimum material utilization
  • Inventory visibility and lot traceability
  • Real-time batch monitoring to make accurate business decisions
  • Greater customer satisfaction by swift response to customer demands
  • Assured quality and timely supply
  • Competitive advantage
  • Support for cGMP, and other stringent compliance regulations
  • Ability to maintain formula secrecy and eliminate formulation complexities
  • Accelerate new product development
  • Quickly scale production

Cloud Deployment Available

Give your small, mid-size, or large-scale businesses the power of our ‘Cloud ERP’ solutions, and enjoy the benefits of leveraging the cloud.

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Happy Customers

Emilia Clarke
Steve Kahane
President
“We use BatchMaster’s laboratory functionality to help us meet a certain price target. BatchMaster also provides a very good library of formulations. If we have to formulate something that is similar to another product we developed a few years ago, BatchMaster gives us a very good starting point, and we don't have to reinvent the wheel every time. It gives us instant access to the information, and we don't have to search through paper files.”
Emilia Clarke
Henri Pigmans
Chief Operating Office
"Once we saw the smooth functionality with BatchMaster Manufacturing supporting our process needs, we realized it looked like the right solution. It seems to think the same ways as we do. We like the way documents come out in a uniform way and appreciate the very organized and professional look that BatchMaster Manufacturing offers."
Emilia Clarke
Ritesh Patel
MD
"BatchMaster is just one reliable and efficient solution that helped us easily meet customer specifications in a speedy and effective manner. We didn't have to re-invent the wheel all the time. Base formulas, formula history and different formula versions in the store, simply accelerate the process for us."
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About us

BatchMaster Software is one of the market leaders in offering enterprise software solutions for the process manufacturing industries. With an in-depth industry analysis, gained through a vast industry experience with over 2000 implementations worldwide, we clearly understand the unique industry challenges. BatchMaster offers ERP solutions that are apt to support industry specific operations and handles critical processes of the micro-verticals. Process manufacturing companies around the globe have come to rely upon BatchMaster® to manage nearly every aspect of their manufacturing distribution, finance & accounting, Quality Control, Compliance and HR- related operations. With headquarter in Laguna Hills, BatchMaster has its offices in New Jersey, India and New Zealand.
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