Challenges to overcome

The powder coatings manufacturing industry has been grappling with multiple challenges, namely dealing with the stringent environmental regulations, growing consumer awareness about the harmful effects of VOCs, and shifting focus towards eco-friendly coatings, among others. There are also issues pertaining to supply-chain management, rising cost of energy and raw materials, changing technology, constant need for innovation and introduction of new products, increased competition, and accurate demand forecasting, etc. These challenges make it imperative for the powder coatings manufacturers to opt an ERP custom-built for them.


Solution

Designed to ensure accurate and compliant color matching, BatchMaster ERP for Powder Coatings helps reduce costs, bring innovative products faster to the market, and cover the entire production process from premix, extrusion, grinding, to packaging. With it, powder coatings manufacturers can streamline the complete value chain while applying quality checks and assure viscosity, particle size distribution, reactivity, hardening, gloss, color, metamerism, etc. Greater inventory control, care of storage conditions, maintaining properties of all raw materials, and flexibility to pack in multiple sizes are some other attributes of BatchMaster ERP for Powder Coatings.

Key Features

  • Manage multiple formulations with security with revision controls
  • R&D for creating better chemicals
  • Co-ordinate make-to-order with make-to-stock to supply product in short notice
  • Forecast demand to meet seasonal and unexpected demands
  • Asset utilization to keep machines running 24x7
  • Allows managing multiple processes simultaneously
  • Efficient inventory management and product handling
  • Easy reformulation options for product development
  • Separate formula and product costing
  • Waste management system to manage and dispose hazardous elements eliminated during the production process
  • Lot potency calculation support
  • Sample and quotation management
  • GHS compliant SDS reports & labels
  • HAZMAT bills of lading, VOC, PVC & SARA reporting
  • Bi-directional lot traceability
  • Vendor qualification and management
  • Quality Control as per cGMP guidelines
  • Non-Conformance and CAPA
  • Complete tracking and accountability of disposed by-products
  • Customizable COA (Certificate of Analysis) reports
  • Warehouse management
  • Shelf life/Expiration dates
  • Supports multiple units of measure to shift between
  • Containerization
  • Robust planning
  • HMIS/WHMIS support

Benefits

  • Seamless integration with the operational flow
  • Business efficiency
  • Cost control through reduced wastage, and optimum material utilization
  • Inventory visibility and lot traceability
  • Real-time batch monitoring to make accurate business decisions
  • Greater customer satisfaction by swift response to customer demands
  • Assured quality and timely supply
  • Competitive advantage
  • Support for cGMP, and other stringent compliance regulations
  • Ability to maintain formula secrecy and eliminate formulation complexities
  • Accelerate new product development
  • Quickly scale production

Cloud Deployment Available

Give your small, mid-size, or large-scale businesses the power of our ‘Cloud ERP’ solutions, and enjoy the benefits of leveraging the cloud.



Integrate. Extend. Excel.

BatchMaster ERP with SAP BusinessOne
ERP integrated with Microsoft dynamics GP
BatchMaster ERP for Sage 100/300
Manufacturing ERP with Tally ERP9
Manufacturing ERP with QuickBooks
Magento ERP Integration
BatchMaster finance module
BatchMaster Human Resource Management Software

See BatchMaster ERP in Action

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About Us

BatchMaster Software is one of the market leaders in offering enterprise software solutions for the process manufacturing industries. With an in-depth industry analysis, gained through a vast industry experience with over 2000 implementations worldwide, we clearly understand the unique industry challenges. BatchMaster offers ERP solutions that are apt to support industry specific operations and handles critical processes of the micro-verticals. Process manufacturing companies around the globe have come to rely upon BatchMaster® to manage nearly every aspect of their manufacturing distribution, finance & accounting, Quality Control, Compliance and HR- related operations. With headquarter in Laguna Hills, BatchMaster has its offices in New Jersey, India and New Zealand.
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