Some of the specific features of BatchMaster for Chemicals include: |
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| Inventory Management: BatchMaster for chemicals provide complete control over the business processes to maintain a minimum stock and keep costs in line, without missing any profitable opportunities. It allows the chemical industries to define inventory by item type, location, or physical properties of any raw material. All inventory items from raw material, packaging to Finished Product are accurately tracked and monitored. |
| Costing: BME alleviates to build the detailed formulas and maintains an accurate inventory status and costing of all finished products. Product information includes complete costing information, with complete traceability for HACCP requirements. The production functions and plant management in BatchMaster allow a complete shaping of the productive structure of each organization (sections, cost centers and work centers) as well as the relevant data for production: production plans (operation sequences), and products used to make one another. |
| Complete Formula Management: BatchMaster provides process manufacturing solutions to chemical manufactures including n number of intermediate levels, instructions, by products / co products. Define material attributes, manage multilevel formula, manages security and approval process to easily unravel the issues of compliance and management. Reveal the complexity and volume of formula batches - with multiple packaging, labeling, formula sizing, UOM support, material substitution and many more. |
| Manufacturing: BatchMaster’s Manufacturing Module has immense capabilities to cater like material planning, production planning, production scheduling etc. With SuperBatchTM get the ability to simultaneously launch a series of production projects for all components within a batch, size your batches while they are in production, substitute one material for other, partial close a batch to fulfill urgent customer need or compare standard v/s actual quantities and costs upon closure. |
| Compliance reporting (MSDS, DOT): with customizable MSDS templates. |
| Quality Control: This module allows a wide variety of characteristics and parameters to be specified in the stand inspection operation and maintain an extensive history to improve product quality and identify recurring problems. BatchMaster ERP Quality Management allows the quality department to define its own quality test cases required at different juncture of production, beginning from quality check required during the inward of raw materials. Further Quality Characteristics, parameters and expected results, under each quality process check can be configured without any programming assistance. |
| Lot Traceability: BatchMaster Lot Control and Traceability offers a full range of reports by lot and serial number to ensure its effectiveness in manufacturing environment. Lot Traceability enables to maximize quality control through the tracking and replacement of any defective materials. It provides the facility for the designation of raw material lots and the serialization of the component parts made from those lots. This capability ensures the integrity and configuration management of critical parts and products. |
| Product Development (R&D): BatchMaster’s Laboratory module allows you to anticipate improvements in overall visibility and utilization of Formulas. BatchMaster is a breakthrough in chemicals as it emulsifies the Formulation process with ease. Concentrate on the physical properties of the developed product and identify the individual material involved within the process including its specifications and relative quantities. Compare different formulas against its properties or scrutinize and craft the target value keeping the original formula unaffected. |
General Business Process Benefits |
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- Comprehensive and effective Inventory Management.
- Unit conversion facility. Different units for Weight and Volume, Different Units of measurement at Sales and Purchase Order
- Multi-Currency and Multi-language support
- Multiple pricing and promotion options
- Bill-Of-Materials with multiple package size options and Private Labeling
- MSDS and Certificate of Analysis generation
- Advanced Costing Decision Support: “What-If” Costing, 5 simultaneous costing method supported, plus productivity, utilization and yield analysis.
- Numerous Lot Picking Strategies plus Quarantine and Expiry Support
- Proper By product and Co Product management.
- Provision of MPS, MRP and APS for Production
- Automatic Reformulation based on Target Values as well as pricing based on the Target values
- Material substitution during Batch Processing
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