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BatchMaster for Paint and Coatings
Despite notable technological advances, the paint and coatings industry faces serious challenges. Major being on the paints and coatings formulators, to maintain a low VOC in their formulas. This requires maximum efforts to be put on the R&D to make VOC compliant product while also meeting increasingly strict environmental compliance requirements, health and safety regulations to reduce air pollution and worker exposure to coating manufacturers. Adding to this is the increasing consumer awareness and demand of thousands of custom-mixed colors in a range of different bases and finishes. These challenges calls for automation of entire process may be using an ERP system.
BatchMaster has a long history with paints and coatings industry, dating back to its very first customer. And now in the journey of about 30 yrs, BatchMaster has evolved each day finding solutions for its problems. By providing, the power of reliable and speedy laboratory calculations to on-site chemists, ability to manage hundreds may be thousands of formulas to formulators, Multiple packaging options and superior private labeling capability as well as MSDS and DOT regulatory compliance.
Whether your business is in Paint, Stains, Coil Coatings, Powder Coatings, Ink or Adhesives, BatchMaster is the partner in your productivity which can be opted as a complete paint manufacturing software solution or as an integrated solution. In integration product package, BatchMaster has been integrated with standard softwares like Microsoft Dynamics, SAGE ACCPAC, SAP Business One etc. Thus, BatchMaster provides a broad range of package options to its customers based on their needs and provide features specific for this sector not offered currently by any other process ERP.
Formula Management: Your formulas are your seat of vitality and BatchMaster is the life-giving force for them. From analysis of physical properties, to performing what-if analysis on them to achieve target values to defining new formula based on the analysis, BatchMaster lets you take the back seat and grants you the flexibility of Percentage formulation, Formula Sizing as well as anytime batch sizing; helping you achieve customer specific requirement anytime without delay. With ability to maintain and track formula versions along with instant roll back capabilities, it even allows adding formula quantities in various units of weight and volume. Moreover, its Bill-of-Material efficiently handles your mixed mode needs while also supporting multiple packaging and private labeling.
R&D (Laboratory Testing): As a highly innovative and persistent performer, BatchMaster channelizes the R&D activities with ease. Manage the Formulation process effortlessly and offer flexible use of formulas at every step of production process. The Laboratory module provides analytical testing of raw materials, components and finished products so as to assure product quality. With the comparative analysis of physical properties of the diversified formula, you can thoroughly evaluate every aspects of product and can ensure that it meets the specifications and standards. Intermediate property roll up, cost roll up achieved in no time and instantly reflected on finished good too. Laboratory calculation capabilities, such as solids percentage, pigment volume concentration (PVC), and volatile organic compounds (VOC) are built-in.
Quality Control: BatchMaster follows a strategical approach to determine the quality of Inventory Items. We closely monitor inventory and assure that they meet the product specification and do not deviate from the target specifications. BatchMaster emphasize quality product by testing the initial inventory stock till the stock is issued to the production prior to shipping. Within the in line production process, the stock undergoes Quality Testing to optimize the quality characteristics. BatchMaster offers ample number of testing methodologies best suited for Process Manufacturer as there are several different types of test that can be applied recursively. As a result BatchMaster ensure that the Finished Goods produced hold on a set of quality criteria to meet the client or customer requirements.
MSDS: One of the most important aspects of workplace safety is the prevention of accidents with chemicals. By reviewing the physical and chemical properties of a chemical, staff members can work with the chemical in a much safer manner and prevent larger problems from arising later. And BatchMaster’s MSDS is all information you need. Each section of the MSDS gives different information, and each section is important to be able to completely understand the issues that may arise during the normal work day. To identify all of the hazards present in a mixture, the MSDS sheet breaks the information down in the section. Multiple boilerplates, limiting values, content table etc are all included.