| OptiPro®
provides an MRP-II level solution for Discrete Manufacturing
challenges that caters to all the aspects of discrete
manufacturing operations including bill of materials
handling, engineering change notes (ECN), routing,
machine setup, shop floor controls, MPS/MRP, purchase
and sales. Full integration between the modules
ensures smooth and timely communication throughout
your organization, optimizing your internal supply
chain, and offering real-time collaboration with
both your suppliers and your customers in multiple
languages. |
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| Purchasing
supports the entire materials sourcing process,
from securing quotations with an optional approvals
hierarchy and vendor contracts management, through
multiple methods of purchase order generation, to
receiving and issuing vouchers for incoming receipts.
The purchase order process simplifies item and vendor
selection, reducing costly errors and increasing
productivity while providing the information required
to make intelligent decisions. |
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| Inventory
Management provides the controls and confidence
necessary to manage your business with optimal inventory
levels. Five different valuation methods, namely,
Weighted Average, Standard, FIFO, LIFO, Lot Cost
(Actual Cost), are simultaneously maintained. BatchMaster
provides what is rare in manufacturing systems:
real-time and immediate update of both quantities
and costs for a true perpetual inventory management
system. |
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Full
inventory or Cycle counting options coupled with
detailed reporting down to transaction levels extends
the physical counting from an obligatory task to
identification and elimination of material shortage
causes.
Comprehensive categorization, configurable lot-tracking
and multiple order methods allow for precise control
of inventory levels. |
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| Serial/Lot
tracking offers the choice – at individual
item level – of tracking your purchased or
manufactured items individually by Serial Number,
or as a manufactured batch of items by Lot Number.
Instantly track forwards and backwards to identify
where each tracked component has been used, or which
components made up your final product. |
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| Customer
Services are well-served by a Sales Order
module that provides tremendous versatility, control
and power over sales and order entry policies. Sales
Order Entry gives immediate access to a wealth of
information, from customer order history and current
balances, to up-to-the-minute inventory data and
current production information. Enter orders by
by customer favorites, even the customer's own SKU
number. Control discounting with Sales Contracts,
multiple Price Matrices and Promotional Pricing.
Transfer sales orders direct to production batches
for instant "make-to-order", and transfer
inventory between warehouses within the sales order
entry screen to meet fulfillment needs |
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| Bill
of Materials allows for unlimited levels of
nested BOMs with a full visual BOM explosion facility.
OptiPro caters to three types of BOMs: Modular,
Phantom and Revision. Bottom-up standard costing
gives immediate visibility of true production costs. |
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| Engineering
Change Notes (ECN) ensures that all changes
to BOMs are controlled and authenticated. Multiple
Approval Groups are supported, each giving multiple-level
approval routings. ECN is optional. |
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| Routing
is powerful, sophisticated and comprehensive. It
sets up workcenters and assigns an unlimited number
of machines to each, thus managing costs at machine
level. Employees can be assigned to shifts, which
in turn can be plant-wide or for a specific workcenter.
Routing schedules an employees work for up to 3
months at a glance. It allows assignment of all
time components such as Wait, Move and Run. |
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| Shop
Floor Control provides a powerful and flexible
set of features for controlling production activity: |
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Plan manufacturing orders.
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Perform quality inspections.
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Track Labor transactions.
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Track manufacturing order costs.
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Fulfil Sales Orders.
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| Master
Production Scheduling (MPS) provides the capability
to ensure the best possible manufacturing scenario
as it allows you to analyse the effects of alternate
scenarios using either current or simulated data. |
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Efficiently plan purchase and production
orders at the Finished Product level.
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Produce cross-requirements for MRP.
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Flexible demand definitions.
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Multiple forecasts.
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Multiple, user-definable Planning Calendars.
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Comprehensive Planning Worksheet.
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| Material
Requirements Planning (MRP) Subsequent demand
for Sub-Assembly production orders and material
purchases flow seamlessly through to the Material
Requirements Planning module from the MPS module.
Group processing of MRP-generated orders speeds
the workflow throughout the organization. |
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| Purchase
Requisitions provides a complete system for
identifying, managing, tracking and controlling
your purchases. It incorporates a comprehensive
approvals methodology and enhances the purchasing
function. |
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| Sales
Configuration lets you drive Sales Orders by
specific customer needs. Reconfigure modular items
within the Sales Order process and directly create
production orders reflecting the changes. Alternate
Items feature allows for simplified changes to parent
modular BOMs. |
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ERP
Product for Discrete Manufacturing
